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  • Comparison of connectors and DIN Rema forklift battery connectors
    Comparison of connectors and DIN Rema forklift battery connectors
    Sep 09, 2023
      Product Attribute Comparison: Connector vs. REMA Forklift Battery Connector                           Attributes 350A Plug Lipo Battery Connector REMA Forklift Battery Connector Usage/Application Battery/power supply Battery/power supply Number of contact terminals 2 2 Rated voltage 600V 600V Material plastic plastic Available colors gray, blue, red black Product Usage Battery connector, power socket, wiring harness socket Battery Forklift Battery Charging rated power 350 AMP 320 AMP Origin Guangdong Guangdong Both products are suitable for battery and power supply applications and both feature 2 contact terminals and a 600V voltage rating. They are both made of plastic material, but the connectors are available in a variety of color options (gray, blue, red), while the REMA forklift battery connector is black. The Rechargeable Battery Connection Plug is suitable for a variety of uses, including battery connections, power sockets and wire harness connections. It is rated at 350 AMP and is produced in Guangdong. The REMA forklift battery connector is mainly used for battery forklift battery charging, with a rated power of 320 AMP, and is also produced in Guangdong.   Choosing the right product depends on your specific needs and application, as well as color and power requirements.
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  • Best practices for maintaining various types of forklift battery connectors
    Best practices for maintaining various types of forklift battery connectors
    Sep 06, 2023
    Types of Forklift Battery Connectors   Electric forklift battery connectors come in two main types: rectangular connectors and DIN connectors.   **High Current Connector Plug** consist of two components: the connector shell and the terminal pins. These connectors do not have a male-female distinction; they are typically of the same size and color, allowing for easy plug-and-play. The design lifespan of the terminal pins themselves is approximately 100,000 connection cycles. Rema forklift battery connectors, in particular, feature robust plug pins and socket technology (male and female connectors) with built-in safety mechanisms to prevent disconnection due to shocks or vibrations. Rema forklift battery connectors consist of several parts, including the housing, voltage pins, primary and secondary contact points, air tube adapters, connector handles, and water adapters.   **Molded DIN Connectors (MRC)** are commonly used in forklifts. Due to their molded design, they cannot be repaired if damaged. However, replacement is straightforward; if a connector is indeed damaged, you simply need to disconnect the damaged harness from the battery and secure the new one with bolts.   **Maintenance Checks and Tips**   Like any other electronic component, forklift battery connectors endure rugged and demanding usage associated with forklift operations. Failure to conduct proper maintenance checks within the required time frame will inevitably accelerate damage to connectors, cables, and contact points over time.   It's highly recommended to always consult the manufacturer's and company's guidelines before attempting any repairs. Before attempting self-repair, it's advisable to start with routine maintenance checks on the connectors. Having a good grasp of basic maintenance techniques can help extend the lifespan of forklift battery connectors and maximize their utility.   **Basic Maintenance Techniques**   Cleaning dust and dirt off the terminal pins can help maintain good conductivity. In the case of electrical faults, it's also recommended to check if crimps are securely in place and not loose.   When a battery is disconnected from a charger while the charger is still on, arcing can occur, and the contact surface of the terminal pins may melt. Once the terminal pins show signs of melting, the only solution is replacement, as they are not easily repairable.   **Connector Exterior**   Regularly inspect the connector shell and all its components to keep the housing clean. Periodically check for cracks, discoloration, or signs of melting. **Battery Harness**   The battery harness itself is subject to wear and tear, leading to cracks or fraying in the battery harness, exposing copper wires. Check for signs of wear on the exterior and repair promptly to avoid short-circuits that can lead to significant issues or accidents.   If you are in need of plugs, connectors, DIN forklift connectors, battery connectors, or UPS power connectors, look no further.   We provide a wide range of services: - Bipolar connectors - Unipolar connectors - Connector accessories - Connector OEM cable assembly services
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  • Connector plug application range
    Connector plug application range
    Sep 02, 2023
    I believe that everyone is familiar with connectors. In the process of continuous development, connectors have developed into an indispensable object. So today we will follow the editor to take a look at some relevant information about high-power connector.         The robust power link connector maintains minimal contact resistance under high currents, and the sliding contact action generated during disconnection cleans the terminal surface. Simplifying assembly requirements, reducing parts inventory, and using eye-catching color coding to match wires, allowing users to customize multi-pole configurations to prevent mis-mating and damage to the connector. It is versatile and can choose the product that best suits the design requirements. The different color coding of the shell and the key control function of the interface prevent misplugging of power supplies of different voltages. The flat terminal is made of copper and silver-plated material, which has excellent conductivity, reduces resistance, and enhances conductivity. The current and voltage are stable and suitable for various large current application places.        Do you know which company produces and sells the most professional battery pack connector and the best quality? The editor recommends Saint Endy to everyone. The quality is trustworthy. The connector plugs sold are widely used in batteries, UPS power supplies, forklifts, chargers, electric vehicles, inverters, communication power supplies, electric winches, etc. If you are still looking for connector plugs, come to DMIC Plug single pole 45A for circuit board applications   Plug unipolar 75A for lithium battery Plug 50A for lithium batteries Plug 120A is used in chargers  
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  • 4 key points in high current connector design and optimization
    4 key points in high current connector design and optimization
    Sep 01, 2023
    In order to improve the efficiency of the power supply system, designers are often required to increase the density of the overall rack of the power supply on the premise of maintaining system functions, which means higher cooling performance requirements and more Low power loss and other challenges. In order to meet these trends, manufacturers must also ensure that their power connectors have more durable materials and more compact design structures while providing products with high linear current density. Four key points in power connector design:   Key point one: high compactness   As a leader in the power connector market, DMIC has a series of high-compact power connectors. Xiao Huailong, marketing manager of the enterprise business group of DMIC Global Commercial Products Department, pointed out in the interview that taking the SG50A connector product series as an example, the connector shell material is 2.5 mm thick and can carry a rated current of up to 600 volts. Its connectors are made of high-temperature copper plated with silver. Made of high-quality materials and proven technology to ensure long-term excellent performance and reliability, it is suitable for almost any industry field including communication power supply, medical power supply, industrial power supply, and aviation power supply.   Key Two: Flexibility   In addition to being highly compact,high power connectors must be extremely flexible in design. At this point, DMIC's approach is to combine compactness with excellent current density, such as the SG 50A connector, which adopts snap-on contacts to meet high voltage and high current applications, which is conducive to quick disconnection. The power supply and plug-in and pull-out force are tighter and more convenient, and the modular design allows maintenance personnel to replace each component individually during the process of replacing accessories.   Key 3: Conductivity   Regarding the most important heat dissipation performance of power connections, Huang Yuxiang said that the design of the connector has a direct impact on the conductivity of the power supply, but users cannot completely rely on the connector design to solve conductive problems. In order to optimize the system design, contact terminals are usually divided into two types, one is silver-plated copper and the other is tin-plated copper. The former has better conductivity. All contact terminals of DMIC adopt copper silver plating process. Key Four: High Efficiency   The power transmission connector has many advantages such as small size, high current, durability, arbitrary assembly, and no male and female. It is a power plug-in that is very worthy of promotion and application. It is very popular in European and American markets, and it is hoped that there will be more domestic industrial applications of this excellent, convenient, safe and universal power plug.   Market opportunities and challenges of power connectors At the strategic level, DMIC emphasizes that it will devote itself to interconnection products in five key areas in 2023: mobile, industrial, medical, data communication, and automobile. All five sectors represent high-growth markets, both in Asia and around the world. The field of new energy applications has experienced rapid growth in the past few years, and hopes to maintain this momentum. In the future, innovation and quality will also have a strategic position. Interconnect products are highly competitive and are designed and developed to meet the highest standards for unrivaled signal integrity and power integrity.
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  • Create customized connector and wiring harness solutions to meet your high-frequency power needs!
    Create customized connector and wiring harness solutions to meet your high-frequency power needs!
    Aug 18, 2023
    Are you looking for a high-quality, high-efficiency connectivity solution for your energy transmission needs? Look no further! We launch a customized 50A 600V gray plug wiring custom wiring harness for you, providing you with a one-stop connector and wiring harness overall solution to meet your various power needs. **Features and advantages:**   🔌 **HIGH QUALITY CUSTOM DESIGN:** We custom design the 1M long cable harness with wiring and connectors according to your requirements, ensuring a perfect fit for your specific application. Whether it is battery, lithium battery, energy storage power supply, or electric forklift battery, electric car, battery car, we can tailor a suitable solution for you.   🔌 **WIDE APPLICATION:** No matter what your application scenario is, our custom wire harness can fit perfectly. From storage batteries to lithium batteries, from energy storage power supplies to various electric vehicles, our wiring harnesses can stably transmit high-frequency power to ensure your equipment runs smoothly.   🔌 **HIGH RATED CURRENT AND VOLTAGE:**2 Way Battery Connector supports up to 50A rated current and 600V rated voltage. This makes it ideal for high power applications, ensuring your equipment remains stable and reliable under high load and high voltage environments.   🔌 **High frequency operation:** Whether your application requires high frequency operation or not, our wiring harness can do it. They have been carefully designed to maintain excellent performance in high frequency environments, ensuring high efficiency in energy transfer. 🔌 **Grey Appearance:** The gray exterior of the custom harness not only looks great, but also blends well into various application scenarios.   Whether you are building electric vehicles, energy storage systems, or other industries involved in high frequency power transmission, our electric vehicle power charging plug can provide you with the best solution. We are committed to providing you with high-quality, high-efficiency connectors and wire harnesses to meet your specific needs. Contact us and let's bring success to your project together!
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  • Hight Energy Charger: Power Up with Safety and Efficiency
    Hight Energy Charger: Power Up with Safety and Efficiency
    Aug 15, 2023
    Are you tired of dealing with unreliable chargers that compromise safety and performance? Look no further – we present to you the **Energy Charger**, your ultimate solution for all your charging needs. Designed with cutting-edge technology and a focus on safety, efficiency, and convenience, the Energy Charger is here to revolutionize the way you charge your devices. **Safety First: Your Protection is Our Priority**   When it comes to charging, safety is non-negotiable. The Energy Charger is engineered with a set of comprehensive safety instructions to ensure your peace of mind:   1. **Keep Away from Inflammables and Explosives**: The Energy Charger should always be used in environments that are free from inflammable or explosive materials. Additionally, providing adequate ventilation is crucial to prevent any heat buildup during the charging process.   2. **Follow Operating Instructions**: To maximize safety and performance, it's essential to strictly adhere to the provided operating instructions. This guarantees that the charger is utilized in the intended manner, minimizing risks.   3. **Proper Charger-Battery Compatibility**: Always ensure that the Energy Charger is compatible with the specific battery pack you intend to charge. Mismatched chargers can result in suboptimal performance or even damage to the battery.   4. **Correct AC Input and DC Output Connection**: Double-check that the AC input and DC output are correctly connected. This step eliminates any chances of electrical hazards and guarantees a seamless charging experience.   **Technical Excellence: Unleash the Power** The Hight Energy Charger stands out not only for its safety measures but also for its exceptional technical parameters:   - **Model**: CL48-20A - **AC Input Voltage Range**: 100-240Vac <12A - **Efficiency**: ≥93% - **Power Factor**: ≥0.98 - **Waterproof Grade**: IP67 - **DC Output**: 58.4V 20A   With its wide AC input voltage range, the Energy Charger adapts effortlessly to various power sources, providing you with convenience across the globe. The efficiency rate of over 93% guarantees minimal energy wastage, making it an environmentally friendly choice. The high power factor ensures optimal energy utilization, saving you money in the long run.   And for those who require a durable charger for outdoor or rugged environments, the Energy Charger's IP67 waterproof grade ensures that it can handle even the harshest conditions.   **Elevate Your Charging Experience**   Experience an unprecedented charging experience with an energy charger and a high-current battery connector. Say goodbye to security and compatibility worries and hello to efficiency and reliability. Whether you're a technology enthusiast, a professional, or someone who just needs a charger you can trust, the Energy Charger is your go-to companion.   Invest in the future of charging technology. Invest in the Energy Charger. Your devices deserve nothing less than the best.   *Disclaimer: Please remember to carefully read and follow all safety instructions and operating guidelines provided with the Energy Charger to ensure safe and effective usage.*
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  • Three basic performance control points of lithium battery 50A connector
    Three basic performance control points of lithium battery 50A connector
    Aug 10, 2023
    1. Mechanical properties As far as the connection function is concerned, the insertion force is an important mechanical property   The insertion force is divided into insertion force and extraction force, and the requirements of the two are different. There are maximum insertion force and minimum separation force regulations in the relevant standards, which shows that the insertion force should be small, and if the separation force is too small, it will affect the reliability of the contact.   The insertion force and mechanical life of the connector are related to the quality of the plating on the contact part of the contact structure and the dimensional accuracy of the contact arrangement. 50A lithium battery connector   2. Electrical properties The main electrical properties of the connector include contact resistance, insulation resistance and dielectric strength ① Contact resistance High-quality electrical connectors should have low and stable contact resistance. The contact resistance of the connector varies from a few milliohms to tens of milliohms.   ② Insulation resistance is an index to measure the insulation performance between the contacts of the electrical connector and between the contacts and the shell, and its order of magnitude ranges from hundreds of megohms to thousands of megohms.   ③ Dielectric strength, or withstand voltage, medium withstand voltage, is the ability to characterize the rated test voltage between the contacts of the connector or between the contacts and the shell. Plug 50A Harness   3. Environmental performance Common environmental performance includes temperature resistance, humidity resistance, vibration and shock, etc.   ① Temperature resistance At present, the maximum working temperature of the connector is 200°C, and the minimum temperature is -20°C. Since the current generates heat at the contact point when the connector is working, resulting in temperature rise, it is generally believed that the operating temperature should be equal to the sum of the ambient temperature and the temperature rise of the contact. In some specifications, the maximum temperature rise allowed by the connector under the rated operating current is clearly specified.   ② The intrusion of moisture resistance will affect the insulation performance of the connection and corrode the metal parts.   ③ Salt spray resistance When the connector works in an environment containing moisture and salt, the surface treatment layer of its metal structure and contacts may produce galvanic corrosion, which will affect the physical and electrical properties of the connector.   ④ Vibration and shock Resistance to vibration and shock is an important performance of electrical connectors, and it is an important indicator for testing the robustness of the mechanical structure of the electrical connector and the reliability of electrical contact. There are clear regulations in the relevant test methods. In the shock test, the peak acceleration and the time of interruption of electrical continuity shall be specified.   ⑤ Other environmental performance According to the requirements of use, other environmental performance of electrical connectors include sealing, low air pressure, etc.
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  • Accelerated Industry Integration Sparks Growth in the Electric Vehicle Battery Connector Market
    Accelerated Industry Integration Sparks Growth in the Electric Vehicle Battery Connector Market
    Aug 07, 2023
    Opportunities and challenges coexist   Benefiting from subsidy policies and years of market cultivation, the share of China's new energy vehicles in the world continues to increase. With the explosive growth of new energy vehicles, the sales of power batteries have also risen sharply.   In 2017, the scale of China's lithium battery market reached 135 billion yuan, and the output value of power batteries was 72.5 billion yuan. The output value of power batteries accounted for 54%, surpassing digital lithium batteries. Automobiles have become the largest area in the lithium battery consumption structure.     On January 8, 2019, the latest statistics of the "Power Battery Field Database" released by the Advanced Industry Research Institute (GGII) showed that in 2018, my country's new energy vehicle production was about 1.22 million, a year-on-year increase of 50%. About 56.98GWh, a year-on-year increase of 56%.   The rapid development of new energy vehicles and power battery installed capacity has also brought a new and important problem.   Connectors Unleash Potential   Power battery connectors, also known as power battery connectors, plugs and sockets, generally refer to devices that connect two active devices to transmit current. The function of the power battery connector is very simple: to build a communication bridge between the blocked or isolated circuits in the circuit, so that the current can flow and the circuit can realize the predetermined function. The form and structure of power battery connectors are ever-changing. With different application objects, power, and application environments, there are various types of connectors.   Under the general trend that the entire industry is striving to reduce weight and reduce costs, replacing copper steel plates with aluminum materials in every possible link is the easiest and most practical method to think of when designing power battery connectors.   The safe and reliable operation of the power battery connector is the core component to ensure the normal operation of the electric vehicle power system. The power battery connector is an indispensable part of the electric vehicle power system. The safety, reliability and environmental protection of the power battery connector are The main points of power battery connector design.   Since there are currently no national standards for power battery high-voltage connectors, most companies implement corporate standards or refer to the standards of other similar products, or directly borrow connectors used in other industries. Safety and interchangeability pose challenges.
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  • Plug Lipo Battery Connector for solar field ambulance
    Plug Lipo Battery Connector for solar field ambulance
    Aug 05, 2023
    We installed an ambulance with battery modules and solar panels~~ In this way, when professionals are in the wild, they can store electricity through sunlight to ensure that all electronic equipment in the car can work normally for a long time... . Modern ambulances carry a large number of bandages and external supplies, which can help stop bleeding, clean wounds, and prevent infection. The car also carries splints and brackets to fix the patient's broken limbs and prevent the patient's neck and spine from being aggravated. Oxygen, a portable ventilator, and a pacemaker-defibrillator are also on board. However, the use of these rescue equipment requires electricity, so modern ambulances are assembled with battery modules and solar panels, and the power of the solar panel is output as electricity through the connector. The Plug Lipo Battery Connector is easy to plug in and out during use. , just unplug it after use, the connector is a very suitable power conversion plug   The butt plugging force of the connector is tight, even if the ambulance is bumping continuously on the uneven road, it will not affect the electrification performance, and the DMIC Power Connector Charging Plug has signal terminals, and most ambulances also have patient monitors. The patient's pulse and breathing can be monitored on the way to the emergency room. These detection data can be sent to the hospital by radio through the signal terminal of the connector.
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  • 50A 600V quick connector: the energy hub connecting the world
    50A 600V quick connector: the energy hub connecting the world
    Aug 03, 2023
    In today's era full of energy demands, the 50A 600V quick connector, as a high-frequency AC/DC power plug, provides a powerful energy transmission function for electric vehicles, electric wheelchairs and various industrial equipment. Its excellent materials, flexible customization options, and multiple features such as fire resistance, flame retardancy, and dust resistance make it an indispensable component in the power industry and a wide range of other applications.   Various connector materials: The shell of the 50A 600V Power Connector Battery Plug is made of plastic/PC UL94V-0 material. This advanced plastic has excellent flame retardant performance, which can effectively slow down the spread of fire and protect the safety of equipment in the event of a fire. High-quality contact terminals: The contact terminals of the plug-in are made of copper and have been finely plated with silver to ensure stable electrical connections and lower resistance, making energy transmission more efficient and reliable.   Wide range of applications: 50A 600V Inverter Power Bipolar Connector are suitable for power supply, outdoor, electric vehicle, energy, medical, industrial, military and other fields. It not only meets the needs of household and commercial applications, but also provides strong energy support for the industrial field.   A variety of color options: In order to meet the aesthetic needs of different users, the 50A 600V quick connector provides a variety of colors such as blue, red, gray and black for selection. Support customized service: In order to better meet the special needs of customers, 50A 600V quick connectors support OEM, and can be processed and customized according to customer requirements to ensure a perfect match between the product and the user's equipment.   As an energy hub connecting the world, 50A 600V quick connectors have become the preferred accessories for many electric equipment and industrial equipment. Its high-frequency characteristics and multiple protection functions such as fire prevention, flame retardancy and dust prevention make the electrical connection safer and more reliable. Not only that, the product customization service and a variety of color options also allow users to reflect their personalized design style while meeting functional requirements.
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  • Connectors built into a $2.8 million supercar
    Connectors built into a $2.8 million supercar
    Jul 27, 2023
    We've noticed that SpeedHunter, the world's automotive industry consultancy reporter, has published an excellent article on the exterior and interior of the Pagani supercar. The supercar produced by Pagani is worth about $2.8 million. The article mentions a striking interior shot that reveals a connector that, while worth only a few dollars, plays a vital role in charging the car!   In the original text, we can clearly see that the Pagani supercar uses a 50A connector as a charging socket for the car. Although this super sports car is expensive and has extremely high safety requirements, it chose a simple, practical and stable connector, so this connector is widely used in vehicle charging systems. This also provides an opportunity for the development of various plugs! The automotive industry has extremely high requirements for various accessories, and the quality of various connectors on the market is uneven. To ensure you get the best performance and security when using your connectors, keep the following in mind:   1. Choose formal and qualified manufacturers to ensure product quality and reliability; 2. Make sure that the connector is made of flame-retardant and stable PC material and copper-plated silver material with excellent conductivity, which is an important feature of high-quality connectors; 3. Ensure that the connector has relevant certifications, complete certification can guarantee the safety performance of the product; 4. As a car accessory, it is recommended to choose an enterprise certified by the IATF16949 automotive industry to ensure that the connector meets the industry standard. The success story of the Pagani supercar shows that the choice of high-quality connectors is crucial for the car's charging system. In your car, in order to ensure the safety and stability of charging, you may wish to refer to the above suggestions and choose a suitable connector to make your driving experience even better!   If you are looking for plugs, connectors, storage battery connectors, UPS power connectors.   We provide long-term: bipolar connectors,unipolar connectors, connector accessories, connector OEM wire harness processing services
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  • What is the development trend of communication power connector
    What is the development trend of communication power connector
    Jul 25, 2023
    With the advent of the Internet of Things era, electronic products are becoming more and more intelligent, and their complex structures are also increasing. During the installation and disassembly of these electronic products, a key electronic component plays a vital role, which greatly saves manpower and time. This important component is the communication power connector. Communication power connectors first appeared during World War II and were mainly used in the military industry. With the end of World War II, the world economy has gradually turned to the civilian field, and communication power connectors have also begun to be widely used in the three fields of automobiles, communications and consumer electronics. With the rapid development of science and technology, the application range of connectors has been extended to emerging fields such as unmanned driving, artificial intelligence, smart home, and wearable devices. Today, China's technological innovation companies are springing up like mushrooms after rain. The development of scientific and technological products has promoted the rapid growth of the domestic connector market and changed the demand for connectors of domestic manufacturers. From initial standardization to customization, from single signal transmission to multi-signal transmission, from passive products to modularization and intelligence, the demand for communication power connector manufacturers continues to increase.   In this context, DMIC has always adhered to the management philosophy of "quality first, customer first" and the business philosophy of "people-oriented, honest and trustworthy", and has always been committed to satisfying every customer. We warmly welcome friends from all walks of life at home and abroad to come to discuss cooperation, and we are willing to go hand in hand with you to achieve a win-win situation and create a better tomorrow!
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  • SHENZHEN DMIC CO.LTD
    Office Add:Floor 2,Mingyue Huadu,Gonghe lndustrial Road,Gongle Community,xixiang Sub-District,Baoan District Shenzhen,China(518102)

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